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METROLOGIC INSTRUMENTS, INC.MS9524/44 VoyagerPDF®Series Single-Line Hand Held Laser ScannerInstallation and User’s Guide2989_Cover_May_2006.qxd 5/3/2

6 Figure 3 INSTALLING THE SCANNER TO THE HOST SYSTEM Keyboard Wedge (MS9524-47 and MS9544-47) 1. Turn off the PC. 2. Connect the 10-pin RJ45 mal

7 Figure 4 INSTALLING THE SCANNER TO THE HOST SYSTEM Stand-Alone Keyboard (MS9524-47 or MS9544-47) 1. Turn off the host system. 2. Connect the

8 Figure 5 INSTALLING THE SCANNER TO THE HOST SYSTEM Integrated USB: Full Speed (MS9524-40 and MS9544-40) Low Speed HID (MS9524-38 and MS9544-38)

9 Figure 7 Figure 8 THE POWERLINK CABLE Disconnecting Before removing the cable from the scanner, Metrologic recommends that the power on the ho

10 HOW TO SCAN Three Modes of Operation Auto Trigger, In-Stand • Auto-triggers while in the stand • Bar code is automatically decoded and trans

11 HOW TO SCAN Operator Note: PDF-CodeGate is disabled (by default) in all MS9544 VoyagerPDF units. 1. The auto trigger activates

12 STAND Free Standing Kits #46-46128 a. Stand (MLPN 36-00454)...Qty 1 b. Apron (MLPN 50-50440)...

13 STAND There are two options for assembling the stand. The first option allows the stand to be self-supporting and moved freely or placed anywh

14 STAND Stand Option 2: Hard-mounted to countertop (continued) For use with kits #46-46128, #46-46351 and MS951 Stand Replacements Step 3

15 STAND Wall Mount, Option 1: For Kit #46-46433 or Kit #46-46508 Step 1: Drill two #39 pilot holes 3.00” apart. Step 2: Attach the Wall Mou

Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any for

16 SCANNER PARTS Item No. Description 1 White LED, see page 18 2 Yellow LED, available on the MS9544 only (see page 18). 3 CodeGate Button, ava

17 INDICATORS Audible When the VoyagerPDF is in operation, it provides audible feedback. These sounds indicate the status of the scanner. Eight

18 INDICATORS Visual The MS9544 has three LED indicators (blue, white and yellow) located on the head of the scanner. The MS9524 has two LED ind

19 INDICATORS Visual Alternating Flashing of Blue and White This indicates the scanner is configuration mode. A razzberry tone indicates that an

20 CONFIGURATION MODES The MS9524/44 VoyagerPDF Series has 3 modes of configuration. • Bar Codes VoyagerPDF or VoyagerPDF with CodeGate can be

21 CONFIGURATION MODES 4. During configuration, the motor and laser turn off. YOU CANNOT SCAN A BAR CODE WHILE IN SERIAL CONFIGURATION MODE. 5.

22 CONFIGURATION MODES EXAMPLE #3: The following example shows the events that occur when an invalid bar code is sent. This sample will load the

23 UPGRADING THE FLASH ROM FIRMWARE The MetroSet2 program is a functional component of Metrologic’s new line of Flash-based scanners. This program

24 LABELS Every scanner has labels and molded text located on the underside of the unit. The labels and text contain important information such as

25 DEPTH OF FIELD MINIMUM BAR CODE ELEMENT WIDTH A B - - E - G H J - mm .13 .15 - - .19 - .25 .33 .53 - mils 5.2 5.7 - - 7.5 - 10 13 21

iiTABLE OF CONTENTS Introduction... 1 Scann

26 DEPTH OF FIELD PDF417 MINIMUM BAR CODE ELEMENT WIDTH A B mm .25 .38 - - - - - - - - mils 10 15 - - - - - - -

27 IR ACTIVATION Figure 33. Specifications subject to change without notice.

28 APPLICATIONS AND PROTOCOLS The model number on each scanner includes the scanner number and factory default communications protocol. Scanner Ve

29 TROUBLESHOOTING GUIDE The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-Metro or 1-800-436-38

30 TROUBLESHOOTING GUIDE Symptoms Possible Causes Solution The unit scans a bar code, but locks up after the first scan and the white LED stays o

31 TROUBLESHOOTING GUIDE Symptoms Possible Causes Solution Alpha characters show as lower case. The computer is in Caps Lock mode. Enable Caps L

32 TROUBLESHOOTING GUIDE RS232 Demonstration Program If an RS232 scanner is not communicating with your IBM compatible PC, key in the following B

33 DESIGN SPECIFICATIONS DESIGN SPECIFICATIONS OPERATIONAL Light Source: Visible Laser Diode 650 nm Laser Power: Less than 1 mW (peak) Depth

34 DESIGN SPECIFICATIONS DESIGN SPECIFICATIONS ELECTRICAL Input Voltage: 5.0VDC ± 0.25V Power: Operating = 900 mW (typical) Standby = 325 mW (

35 DEFAULT SETTINGS Many functions of the scanner can be configured or enabled/disabled. The scanner is shipped from the factory configured to a

iiiTABLE OF CONTENTS Upgrading the Flash ROM Firmware... 23 Labels...

36 DEFAULT SETTINGS PAR AMETER DEFAULT OCIA RS232LIGHT PEN IBM 46XXKBW USB LASER EMULATION PDF CodeGate Inactive Out-of-Stand *      

37 DEFAULT SETTINGS PAR AMETER DEFAULT OCIA RS232LIGHT PEN IBM 46XXKBW USB LASER EMULATION Same symbol rescan timeout 250 msecs      

38 DEFAULT SETTINGS PARAMETER DEFAULT OCIA RS232LIGHT PEN IBM 46XXKBW USBLASER EMULATION Parity Space    Baud Rate 9600  8 Data Bi

39 DEFAULT SETTINGS PAR AMETER DEFAULT OCIA RS232LIGHT PEN IBM 46XXKBW USBLASER EMULATION Bookland   as code 39  as code 39 977 (2 digit)

40 110SCANNER AND CABLE TERMINATIONS Scanner Pinout Connections MS9524/44-41 RS232C and Light Pen Emulation Pin Function 1 Ground 2 RS232 Trans

41 110 SCANNER AND CABLE TERMINATIONS MS9524/44-9 OCIA Pin Function 1 Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 RDATA 5 RDATA Retu

42 SCANNER AND CABLE TERMINATIONS Cable Connector Configurations (Host End) RS232 PowerLink Cable MLPN 53-53000x-3 Pin Function 1 Shield Ground 2

43 SCANNER AND CABLE TERMINATIONS Cable Connector Configuration (Host End) Keyboard Wedge PowerLink Cable 53-53002x-3 Pin Function 1 Keyboard Clo

44 LIMITED WARRANTY The MS9524/44 series scanners are manufactured by Metrologic at its Blackwood, New Jersey, USA facility and at its Suzhou, Chi

45 LASER AND PRODUCT SAFETY EMC/EMI Notices The following is applicable when the scanner cable is not greater in length than 3 meters (9.8 feet) w

1 INTRODUCTION Metrologic’s VoyagerPDF series is a group of single-line, hand-held, laser bar code scanners that have the ability to decode 2D cod

46 LASER AND PRODUCT SAFETY EMC/EMI Notices The following is applicable when the scanner cable is greater in length than 3 meters (9.8 feet) when

47 LASER AND PRODUCT SAFETY Caution Caution Use of controls or adjustments or performance of procedures other than those specified herein may resu

48 PATENTS Patent Information This METROLOGIC product may be covered by one or more of the following US Patents: US Patent No. 5,260,553; 5,340

49 INDEX A AC ... see power accessories ...2, 3 adapter ...

50 INDEX S safety...45–47 SELV ...4–8 software... s

May 2006 Version 01 Printed in the USA 00-02989D

2 SCANNER AND ACCESSORIES BASIC KIT Part # Description MS9524x or MS9544x VoyagerPDF Series Scanner 00-02544 MetroSelect® Single-Line Configuratio

3 SCANNER AND ACCESSORIES OPTIONAL ACCESSORIES Part # Description 53-53213x-N-3 USB Full Speed Cable, Locking Plus-Power™ Type A 2.7 m (9 ft.) coi

4 Figure 1 INSTALLING THE SCANNER TO THE HOST SYSTEM RS232, Laser Emulation, and Light Pen (MS9524-14/00/41 or MS9544-14/00/41) 1. Turn off the

5 Figure 2 INSTALLING THE SCANNER TO THE HOST SYSTEM IBM 46xx and OCIA (MS9524-11/9 and MS9544-11/9) 1. Turn off the host system. 2. Plug the m